Rotorshop
Maintenance Partners’ rotorshop in Zwijndrecht (near Antwerp – Belgium) is dedicated to perform the inspection (according to the API 687 standard), high speed balancing (or operating speed rotor balancing), repair, refurbishment and testing of turbomachinery rotors.
We provide services on:
- Axial compressor rotors
- Radial compressor rotors
- Steam turbine rotors
- Expander rotors
Benefits:
- Any brand or make
- Both old and new rotors
- Competitive pricing
- Short delivery times
- Upgrades & Revamps
Rotor Repairs & Inspections
Each rotor repair starts with an inspection, the inspection provides a complete assessment of the rotor condition.
An API 687 inspection includes:
- Rotor cleaning (glass bead blasting)
- Visual inpection
- Mechanical & Electrical Run out
- Non Destructive Testing
- Reporting & repair proposal
Read more about API 687 inspections on this page.
Depending on the condition of the rotor, the following may be included in the rotor repair:
- Rotor journal repairs by welding, laser cladding or HVOF coating
- Spare parts: manufacturing of new impellers, shafts, blades, diaphragms, blade carriers, etc.
- Reblading
- Replacement of seal strips
- Low speed balancing
- High speed balancing
- Over speed test
- Impeller spin test
- Coating application on compressor impellers for corrosion protection, reduction of fouling rates and a smooth surface, resulting in an increased efficiency
Equipment
High Speed Balancing Machine
The Maintenance Partners rotorshop is equipped with a state-of-art Schenck high speed balancing machine in which we balance rotors at speeds up to 30.000 RPM according to API684, API617 or ISO11342 standards.
Specifications | DH7S | DH4 | |
Rotor weight | 600 – 12.500 kg | 60 – 1.250 kg | |
Max rotor length | 6.000 mm | 6.000 mm | |
Max rotor diameter | 1.700 mm | 1.700 mm | |
Max drive speed | 12.000 rpm | 30.000 rpm |
Parts manufacturing
The rotorshop provides all required parts for rotors, with support from our in-house engineering department, including:
- Steam turbine & axial compressor blades
- Diaphragms for steam turbines & compressors
- Complete new reverse engineered rotors
- Supply of impellers (slot welded or brazed type)
Further Reading
- Five Questions about rotor inspections and repairs
- Full Refurbishment of Mitsui Steam Turbine Rotor & Blade Carriers
- Inhouse impeller design and manufacturing
Inquiries
Are you in need of a API687 rotor inspection, a rotor repair or high speed balancing? Call us directly at: +32(0)3541 71 40 or send us a message using the form below: